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E-BIKE Charger
Application Overview

In order to reduce the occurrence of electric bicycle charging spontaneous combustion accidents, the state has issued a new national standard to regulate battery packs and chargers. The charger of electric bicycles must comply with 3C certification, and if the product is exported, it must also comply with relevant national/regional certification standards. In order to meet the certification, the charger needs to improve efficiency and reliability, so there are higher requirements for the selection of solutions and components.

Circuit schematic

Solution 1:PFC+Flyback



Schematic block diagram of the charger within 120W



Product Selection list


POWER

Bridge

PFC FRD

Bypass Diode

SBD/FRD

42V/2A     84W

GBU8V06    

MUR460     

S2JB                

TSR20L300CT

 

54.6V/2A  109.2W

GBU1006L  

MUR460         

S3JB                 

MUR1640CT


注:输出电压高于45V,D5可以采用沃尔德超快恢复二极管MUR1040CT/MUR1640CT/MUR1060CT/MUR1660CT



Solution 2:PFC+LLC+SR



Schematic block diagram of the charger Above 120W



Product Selection list

POWER

Bridge

PFC FRD

Bypass Diode

42V/4A      168W

GBU1506L

MURE8R60ACT

 

S5JSP

 

54.6V/3A  163.8W

GBU1506L

 

MURE8R60ACT

 

S5JSP

54.6V/4A   218.4W

GBU1506L

 

MURE1660ACT

 

S5JSP

 

54.6V/5A     273W

GBU2506L

 

MURE1660ACT

 

S8JSP